Custom Flexfit 5001 cotton twill fitted caps with your logo

The Flexfit 5001 is the cotton version of the classic Flexfit: 98% cotton, 2% spandex twill, structured mid profile, curved visor and the stretch sweatband. It breaks in like a favorite cap. Battle Born Clothing embroiders it flat, in 3D puff or with a leather patch.
Blank quoted per job; embroidery from $5.00 per cap at 144+
| Style | Flexfit 5001 |
|---|---|
| Maker | Flexfit (Yupoong) |
| Profile | Mid, structured, 6-panel |
| Fabric | 98/2 cotton/spandex twill |
| Closure | Stretch-fit (no closure) |
| Sizes | S/M, L/XL (check quote for XS/S and XL/XXL by color) |
| Colors | 20+ |
| Blank price | Quoted per job |
5001 vs 6277
Same shape and band. The 5001 is cotton and feels softer and more matte; the 6277 is a poly-blend wooly twill that holds color and shape a little longer. For puff, both work. For a patch, both have a center seam. Pick by the look you want; the decoration price is the same.
Decoration options
- Flat embroidery, front panel, up to 6,000 stitches: $7.00 per cap at 24-47, $5.00 at 144+, plus $18.99 one-time digitizing.
- 3D puff embroidery on the front: quoted per design. Puff + flat combo uses one digitizing fee.
- Laser-engraved leather patch, glued: $7.50 per cap at 24-47, $5.00 at 144+. Sewn-on add $1.00.
- Side hit, back arch text and second placements: quoted per job.
Best uses
- Brewery, coffee and lifestyle brand caps
- Company caps for staff who wear them daily
- Car club and gym runs of 24 to 96
How to order
Send your logo (vector preferred: AI, EPS, PDF or SVG; a 300 dpi PNG works), the quantity, the colors and, for sized caps, a size breakdown. We reply with a quote, usually the same business day, then a digital proof. Production starts at proof approval and ships within 28 days. Request a quote or see pricing.