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Guides for ordering custom fitted and snapback hats

Everything a buyer needs before the quote: which closure, what puff is, what 48 and 144 caps cost, how to size a group and how to prep art. Written by Battle Born Clothing from the shop floor.

Fitted vs Flexfit vs snapback

Which closure to order for a group, and what each costs to get wrong.

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3D puff embroidery explained

What puff is, what it costs relative to flat, and what artwork works.

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What custom fitted hats cost at 48 and 144

The math: decoration tiers, blank, digitizing, worked totals.

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Fitted hat sizing chart

Hat sizes, head circumference and Flexfit ranges, with a group-order split.

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Artwork for 3D puff embroidery

File types, minimum sizes, what we will change on the proof.

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